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Manufacturing of a connecting pin by cold forming
Koumar, František ; Peterková, Eva (referee) ; Jopek, Miroslav (advisor)
The diploma thesis is focused on the optimization of the production of a rotary connecting pin, produced by bulk cold forming with a focus on upsetting and forward and backward extrusion. The resulting pin will be made of 1.4511 steel. From the three proposed variants of production processes, the optimal variant for four forming operations was selected. Extrusion tools are made of tool steel 19 830. A numerical simulation was performed to verify the suitability of the sequence of the selected variant. The size of the production batch is set at 700,000 pieces / year. In the technical and economic evaluation, the calculated production price of 1 piece of part was coMPared between machining and volume forming, at which the production costs amount to CZK 6,64. The return on this method, with an assumed profitability of 10%, was found for 568 182 pieces produced.
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Bulk forming technology of carrier pin
Večeřa, Jiří ; Samek, Radko (referee) ; Forejt, Milan (advisor)
This thesis deals with a proposal of a technology for manufacturing a carrier pin made of corrosion resistant chrome steel 17 021.3. Having studied the information about cold bulk-metal forming in the available literature, I have suggested two variants of manufacturing processes. The suggested manufacturing variants consist of four forming operations which combine upsetting and extrusion. As far as the chosen variant is concerned, there have been made technological and strength calculations for the individual operations. As regards the designed technology, I have opted for the automatic multistation forming machine TPZK 25, produced by the company ŠMERAL Brno.
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Bulk forming technology of connecting pin
Trnka, Filip ; Šlais, Miroslav (referee) ; Forejt, Milan (advisor)
The project elaborated in frame of engineering studies branch M-STG proposes a technology of connecting pin – structural steel 11 320 5R. The technological calculations were performed and the production procedure was devised on the basic on the literary study of cold bulk forming with concentration on the extrusion and upsetting. Forming machine was design HATEBUR BKA-3 with a nominal power 1800 kN. The component is made in four forming operations. Extruder will be made from tool steel 19 830, extrusion die from tool steel 19 830 and clamp ring from tool steel 19 740.
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Line for manufacturing parts for car engine volume thermoforming
Smola, Jiří ; Tůma, Jiří (referee) ; Omes, Jiří (advisor)
The aim of this diploma thesis is to design valve production line for combustion engines by volume forming with heat. The production of line will be 2 500 000-10 000 000 pieces per year. In the introduction of this thesis are described production technologies. Next part is about design of production lines and description of each machine for each technology. Then are made the basic calculations for designe for each machine.
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Production of pinion
Vališ, Ondřej ; Štroner, Marek (referee) ; Císařová, Michaela (advisor)
The bachelor thesis deals with literature study of cold forming technology. Further the thesis submits a proposal of the production technology of pinion into the gearbox of passenger vehicles made from alloy steel according to ČSN 16 326. Thanks to knowledges aquired by literary study of bulk forming issue was suggested a direct extrusion technology with consequential cold upsetting. The component part will be produced in two production processes and series of fifty thousand pieces per year. These manufacturing processes will be used on forming machine called Schuler with nominal force of two thousand tons which is part of Metaldyne Oslavany company involved in automative industry.
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Line for manufacturing parts for car engine volume thermoforming
Smola, Jiří ; Humlíček, Jaroslav (referee) ; Omes, Jiří (advisor)
The aim of this diploma thesis is to design valve production line for combustion engines by volume forming with heat. The production of line will be 2 500 000-10 000 000 pieces per year. In the introduction of this thesis are described production technologies. Next part is about design of production lines and description of each machine for each technology. Then are made the basic calculations for designe for each machine.
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System for evaluation of upsetting test
Janečka, Dominik ; Podaný, Kamil (referee) ; Řiháček, Jan (advisor)
The thesis deals with the proposal of measurement system for evaluating upsetting test. The variables for evaluating the test are obtained by using sensors of measuring devices. The necessary magnitudes are force, track and temperature. For this purpose they were used sensors HBM R6C, HBM W50 and thermocouple type K. The sensor signals are amplified by measuring modules Dewetron and transferred to a PC by measuring card NI USB-6009. There are further processed by evaluation program DEWESoft 6.5. In a final part are performed a verification measurements to assess system function.
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A study of upsetting tests
Chludil, Petr ; Šlais, Miroslav (referee) ; Podaný, Kamil (advisor)
Upsetting, or pressure tests are in an engineering practice used for determining the effect of the pressure load on material properties. They determine the values of deformation resistance and formability of tested materials. The usability of upsetting tests is even expanded with different kinds of execution, shapes of test samples and kinds of used test machines. Upsetting tests are then one of the most important and most variable kinds of tests that are used for the examination of mechanical properties of materials in an engineering practice.
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Bulk forming technology of sandwich coil insert
Šíma, Vojtěch ; Kudláčová, Barbora (referee) ; Forejt, Milan (advisor)
The project elaborated in a frame of Master‘s degree branch M-STG focuses on the design of a technology of sandwich coil used for connecting the aircraft floor sandwich panels to the fuselage bulkheads. The product is made of a lightweight aluminium alloy AlMn1. Combined cold extrusion with upsetting of the flange was chosen as the most fitting technology due to the manufacturing requirements and production series size of 120 000 pieces per year. The component is manufactured from a block blank in three operations by a progressive forming machine TPM 8-A with a nominal force of 1000 kN from Šmeral Brno a.s. producer. Within the project, tools for the production of the part were designed and also technical calculations for individual operations and technical and economic evaluation of production were made. The price of the component is estimated to be at least CZK 7,33.
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Forming technology production of window hanger.
Štejnar, Radek ; Šlais, Miroslav (referee) ; Forejt, Milan (advisor)
An objective of the bachelor’s thesis is the solution of forming technology production of window hanger by means of backward extrusion and elaboration of study concerning cold bulk forming. Required component is made of material ČSN 41 1320 5R and rounded chock with dimension of 14,6h9 - 25,3 mm is selected as semifinished product for production. Generally 2 alternatives of technology process were assessed whereas technological and strength calculations are executed utilizing computing support of TVÁŘENÍ and OPTIM97 software. Component is produced within 4 operations including cutting of wire. Multi-stage cold forming press TPZK 25 made by ŠMERAL a.s. Brno producer was chosen for designed technology. Production tools are made of high speed tool steel 19830.
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